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Services Rendered

We begin with informing you about ourselves as another longstanding (since 1974) wholesomely involved and wilfully Client oriented Works Contractor undertaking different Mechanical Construction & Fabrication Works as described below.

Pipe-Works for both Process & Utility – in different materials – Following described works are entirely carried out @ Worksites

ISBL MANIFOLD PRODUCT / DISTRIBUTION PIPING, PUMP HOUSE & LOADING FACILITIES COASTAL INSTALLATION, at BPCL BAIKAMPADY, MANGALURU in KARNATAKA
PRODUCT MANIFOLD & FIRE HYDRANT SYSTEM @ IBP POL DEPOT, CHERLAPALLY,A.P.
LPG PIPING DISTRIBUTION NETWORK AT INDIANOIL LPG BOTTLING PLANT
LPG PIPING NETWORK and Fire Fighting Pipelines at INDIANOIL LPG BOTTLING PLANT PERUNDURAI
Provision of HSD Storage Tanks - 2 nos., RAIL WAGONS to TANKS Filling, Railway Siding Pipelines for filling Rail Engines at Bharat Petroleum, RCD, CASTLE ROCK-KARNATAKA
A Part of the principal works of “CONSTRUCTION OF EXCHANGE PIT FOR HOOKING UP OF CHENNAI- BANGALORE PIPELINE, EXPANSION OF TANK WAGON PUMP HOUSE AND MANIFOLD, RE ROUTING OF PIPELINES, ASSOCIATED CIVIL WORKS & MISCELLANEOUS SUPPLY OF ITEMS AT INDIANOIL DEVANAGONTHI TERMINAL, BANGALORE, KARNATAKA
A Part of the principal works of “CONSTRUCTION OF EXCHANGE PIT FOR HOOKING UP OF CHENNAI- BANGALORE PIPELINE, EXPANSION OF TANK WAGON PUMP HOUSE AND MANIFOLD, RE ROUTING OF PIPELINES, ASSOCIATED CIVIL WORKS & MISCELLANEOUS SUPPLY OF ITEMS AT INDIANOIL DEVANAGONTHI TERMINAL, BANGALORE, KARNATAKA
REVAMPING OF PIPELINES at RAILWAY SIDING AT INDIANOIL BIJAPUR DEPOT
SECTION OF THE CROSS COUNTRY PRODUCT PIPELINES OF 4 KM OF 6” PIPELINES LAID FROM HPCL MILF PLANT TO BPCL LPG BOTTLING PLANT AT MANGALURU ALSO USING HDD MACHINE WHERE NECESSARY AS SEEN IN THE 3 PHOTOS BELOW
SECTION OF THE CROSS COUNTRY PRODUCT PIPELINES OF 4 KM OF 6” PIPELINES LAID FROM HPCL MILF PLANT TO BPCL LPG BOTTLING PLANT AT MANGALURU ALSO USING HDD MACHINE WHERE NECESSARY AS SEEN IN THE 3 PHOTOS BELOW
SECTION OF THE CROSS COUNTRY PRODUCT PIPELINES OF 4 KM OF 6” PIPELINES LAID FROM HPCL MILF PLANT TO BPCL LPG BOTTLING PLANT AT MANGALURU ALSO USING HDD MACHINE WHERE NECESSARY AS SEEN IN THE 3 PHOTOS BELOW

a. Process & Utility Services– and in different materials
b. High Pressure Steam Pipelines as an authorized Contractor under Indian Boiler regulations 1950 (IBR) as a Class 1 Boiler Repairer
c. Fire Protection Systems – Complex, Complete and Different as described below

Following described works are wholesomely carried out by us @ designated Work sites all over our Country

Pipe-works are generally for all services conforming to ASME, API, British, DIN, and our own INDIAN engineering codes Standards.
Fabrication of Pipes of large sizes conforming to IS 3589 / A 672 / API 650 and of various thicknesses, and in Carbon / many grades of Stainless Steel & Alloy Steel (Headers for High Pressure Steam Pipelines); a range of on-line Accessories / small Equipments / Horizontal Tanks / Silos / Hoppers are all undertaken for fabrication at worksites providing our Machinery, Tools & Tackles and skilled and experienced workforce including required Testing Instruments

High Pressure Steam Pipelines – an authorized Contractor under the purview of IBR since 1991 with annual renewals.
Fire Protection Systems – Total Ring Main System with Deluge Valves and Water Monitors etc., MV & HV Water Spray Systems, Foam / Water Spray System more for LPG Bottling Plants and High Temperature prevalent Painting Booths and similar utilities; again Cooling Water Spray and Foam system for Floating Roof & Cone Roof Storage Tanks, Bullets and Spheres
Provision of Jackets in different materials on Process Pipelines.
Provision of total Automation Systems / Remote Controlled Systems / Programmable Logic Controls more as an allied work.

Installation of both Static & Rotary Equipments & Accessories @ Worksite

PRESSURE VESSELS / REACTORS of different Classification / System
DISTILLATION COLUMNS along with Internals
SHELL & TUBE HEAT EXCHANGERS
BOILERS / ESP / TURBINES / CHIMNEYS
MOUNDED STORAGE BULLETS
Rotary Equipments with true alignments
PUMPS (including Massive Flow / Turbine types) and all Gears & Drives
Rectification of any damages while in transit, Modification / Additions on equipments
Installation of large PACKAGED SYSTEMS provided by other manufacturers like, different Water Treatment Plants / Desalination Plants / Boiler & Steam Production Units as well ESP, Ash Handling Systems / GAS GENERATION PLANTS and any complex work under the engineering supervision of the manufacturer complete with wholesome assistance during commissioning

Installation of PACKAGED SYSTEMS as well of other manufacturers like, different Water Treatment Plants, Boiler / Steam Production Units.

An intermediary equipment KETTLE weighing 52 MT without the Tube Bundles installed directly from the truck transporting it in a few hours with a one day preparation. Tube Bundles received separately fixed placing them on the rails provided inside the KETTLE from both the ends.
Installation of Secondary Distillation Column at Thirumalai Chemicals Limited, Ranipet.
Installation of AFTER COOLER at Thirumalai Chemicals Limited, Ranipet
FABRICATION AND ERECTION OF OVER HEAD SURGE TANK of 60 KL CAPACITY for BANNARI AMMAN SUGARS, KOLLEGAL, KARNATAKA
FABRICATION & ERECTION OF PRE-POLY REACTOR AT MANALI PETRO CHEMICALS, CHENNAI
DISMANTLING AND REPLACEMENT OF FLARE TIP ALONG WITH MOLECULAR SEAL DRUM TOTALLY WEIGHING 52 MT AT A HEIGHT OF 108 METERS USING TELESCOPIC CRANES ON TOP OF FLARE CHIMNEY AT CHENNAI PETROLEUM CORPORATION
DISMANTLING AND REPLACEMENT OF FLARE TIP ALONG WITH MOLECULAR SEAL DRUM TOTALLY WEIGHING 52 MT AT A HEIGHT OF 108 METERS USING TELESCOPIC CRANES ON TOP OF FLARE CHIMNEY AT CHENNAI PETROLEUM CORPORATION
Installation of Main REACTOR weighing 108 MT at a height of 6 M utilizing conventional handling tools & tackles in 6 Hours smoothly with the grace of GOD with preparation preceding for 3 days, at Thirumalai Chemicals Limited, Ranipet for their Malic Anhydride Plant in 1990

A Range of Storage Tanks With Allied Civil – Different Painting Steel Structural Works

Storage Tanks with Fixed & Floating Roofs and as designed by the Engineering Consultant apt for the Stored Product / Space Requirement and so on
Horizontal or Vertical Storage Tanks with Flat or Dished ends – semi ellipsoidal or Conical / Spherical
Storage Tanks with inner Cooling / Heating Coils / external Limpet Coils.
Underground Storage Tanks.
CIVIL PAD Foundations preceding with excavation and compacting and Bitumen Topping more as an allied work
Steel Structural works of different Ladders / Catwalks / Landings / Stairways / Interconnecting Platforms at the TOP / at a designated level, all with Tubular / Structural Hand-Rails & Lifting Platforms
Bullets & Horton Spheres with CCOE / PESO Approval since 1999

Construction of Fire Water Storage Tank for Hindustan Petroleum, Sholapur
ETP Tanks for Paramount Limited at Chennai Petroleum Corporation Limited under Engineering Supervision of JACOBS
Construction of Open Roof Fire Water Storage Tank Dia. 30.5 M X 12 M Height for HPCL, Vijayawada
20-D-626 FLOATING ROOF TANK for MS of 29 M Dia. x 20 M Height for Chennai Petroleum Corporation Limited – Fabrication of Tank along with Fire Protection Lines
Construction of 5 Nos Bio Gas Storage Tanks for IOTL Mabagas Ltd, Namakkal
DM Water Tank (32 M Dia. x 20 m Height) for Chennai Petroleum Corporation Limited
FABRICATION, SUPPLY & ERECTION – Civil Pad Foundation, PEB Sheds, Erection of Transfer Pumps, Oil / Water Separator Pumps, Construction of Tanks, revamping and new Pipelines AG & UG and total Electrical Works with allied Instrumentation, of 3 X 250 KL Capacity Ø 8M X 7.5M H Double-Deck Floating Roof Storage Tanks at INDIANOIL CTMPL (CHENNAI – TIRUCHIRAPPALLI – MADURAI PIPELINES) Transmixer Plants 1 each at TIRUCHIRAPPALLI, MADURAI & SANKARI
FABRICATION, SUPPLY & ERECTION – Civil Pad Foundation, PEB Sheds, Erection of Transfer Pumps, Oil / Water Separator Pumps, Construction of Tanks, revamping and new Pipelines AG & UG and total Electrical Works with allied Instrumentation, of 3 X 250 KL Capacity Ø 8M X 7.5M H Double-Deck Floating Roof Storage Tanks at INDIANOIL CTMPL (CHENNAI – TIRUCHIRAPPALLI – MADURAI PIPELINES) Transmixer Plants 1 each at TIRUCHIRAPPALLI, MADURAI & SANKARI
Provision of HSD Storage Tanks 2 nos., RAIL WAGONS to TANKS Filling, Railway Siding Pipelines for filling Rail Engines at Bharat Petroleum, RCD, CASTLE ROCK-KARNATAKA
At KANNUR INTERNATIONAL AIRPORT for BPCL KIAL FUEL FARM, 2 nos. of 450 KL capacity AIRCRAFT FUEL TANKS Ø 7.95 M X 9.85 M H AG and 2nos. X 45KL UG Tanks complete with all Civil Works, Installation of Loading / Unloading Pumps, Sampling Pumps, Micro Filter, Filter Water Separator and entire Product Pipelines

Civil Works – Steel Structural Works – Pre-Engineered Buildings

A. Fabrication & Installation Of Heavy Steel Structures

Elevated Platforms / Dais for seating Equipments
PIPE RACKS, Bridges & Trestles

B. Main & Allied Civil Works

Construction of Civil Dyke & Compound Walls
Construction of Pump Houses / RCC Flooring
Civil Pad Foundations with Bitumen Topping for Storage Tanks
Civil Pedestals for Under Ground & Above Ground Pipelines
Civil Foundations for Equipments (Static & Rotary)
Construction of Administrative Civil Buildings with all Interiors, P H, Internal Roads, Electrical Lighting and Fire Protection Systems with required Licenses

C. Pre-Engineered Buildings

Retrofitting Works carried out the Client’s premises

Rectification / Replacement of a portion of Bullet / Horton Sphere / OIL / AIR Pre-Heaters / various Processing Vessels, complete with Stress Relieving
Re-tubing of REACTORS / Shell & Tube Heat Ex-changers

Manufacture / Fabrication of a variety of Process Vessels @ our Workshop.

Rolled PIPES from varying thick Plates again in CS, various grades of Stainless Steel and others conforming to Ts 3589 and A 672
Processing Vessels of a variety in different materials – CS, several grades of Stainless Steel as well with Jackets, also with Agitators & Reduction Gear Boxes
Tubular Reactors / Scrubber / Distillation Column with internals
Shell & Tube Heat Exchangers, also with different materials for Shell & Inner Tubes
Coils / Coils in Condensers / Tube Bundles / Coils from Pipes of higher schedules and in various pitches
Furnishing anew / replacing Steel Jackets on Glass-lined & other Vessels

Transformer Tanks for Electrical Installations
Fabrication & Fixing of an assortment of “online accessories” required for both Process & Utility like, Online FILTER with particular perforated screen filters
ORIFICE PLATE assembly
Range of Pressure Parts under the purview of IBR with relevant FORMS approved by the Director of Boilers – (Authorized fabricator of Pressure Parts & Contractor Class I Boiler repairer since 1991)
Steam Headers / Economizer Coils
Also, we fabricate these equipments & accessories conforming to codes preferred by the Client, and from “several grades of Stainless Steel and some from Alloy Steel”

Fabrication & Fixing of an assortment of “online accessories” required for both Process & Utility

Coils from Pipes of higher schedules and in various pitches
Online FILTER with particular perforated screen filters
ORIFICE PLATE assembly
Range of Pressure Parts under the purview of IBR with relevant FORMS approved by the Director of Boilers – (Authorized manufacturer of Pressure Parts & Contractor Class I Boiler repairer since 1991)
Also, we fabricate these equipments & accessories conforming to codes preferred by the Client, and from “several grades of Stainless Steel and some from Alloy Steel”.

Brochure

An ISO 9001:2015 & 45001:2018
CERTIFICED COMPANY

SINCE 1974

quick links

Services Rendered

Pipe-Works for both Process & Utility – in different materials – Following described works are entirely carried out @ Worksites

Installation of both Static & Rotary Equipments & Accessories @ Worksite

A Range of Storage Tanks With Allied Civil – Different Painting Steel Structural Works

Civil Works – Steel Structural Works – Pre-Engineered Buildings

Retrofitting Works carried out the Client’s premises

Manufacture / Fabrication of a variety of Process Vessels @ our Workshop.

Fabrication & Fixing of an assortment of “online accessories” required for both Process & Utility

Contact

Copyright © GULFCONS. All rights reserved.

Enquire Now

Powered by iTech

Brochure

An ISO 9001:2015 & 45001:2018 CERTIFICED COMPANY SINCE 1974

quick links

Services Rendered

Pipe-Works for both Process & Utility – in different materials – Following described works are entirely carried out @ Worksites

Installation of both Static & Rotary Equipments & Accessories @ Worksite

A Range of Storage Tanks With Allied Civil – Different Painting Steel Structural Works

Civil Works – Steel Structural Works – Pre-Engineered Buildings

Retrofitting Works carried out the Client’s premises

Manufacture / Fabrication of a variety of Process Vessels @ our Workshop.

Fabrication & Fixing of an assortment of “online accessories” required for both Process & Utility

Contact

Copyright © GULFCONS. All rights reserved.

Enquire Now

Powered by iTech

An ISO 9001:2015 & 45001:2018
CERTIFICED COMPANY

SINCE 1974